Secure Star Capper

Compact design with cap sorting elevator

Secure Star Capper is an automatic high-speed starwheel cap applicator that consistently applies and torques closures onto containers with accurate and repeatable application torque control.

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Secure Star Capper is an automatic high-speed starwheel cap applicator that consistently applies and torques closures onto containers with accurate and repeatable application torque control.

This rotary capping machine features a precision starwheel indexer with two or three stations for accurate and precise capping of screw caps onto bottles that can be used in clean room environments. It’s ideal for food and beverage, pharmaceutical, cosmetic, and chemical applications.

Chuck design squarely applies closures to containers
Reject rates typically 0.5% or less
Quick changeover with minimal adjustment points
Starwheel design ensures bottle and jar stability
Allen-Bradley PLC and color touchscreen
Speeds up to 120 cpm
15 – 63mm closure range with a bowl
15 – 130mm closure range with elevator
0.5” – 8” by 12” high container range
10 – 100 in. lbs. application torque

Cap bulk elevator to feed vibratory bowl
Precision starwheel indexer with 2 or 3 stations
Reject shelf captures faulty bottles
Suitable for clean room environment

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We start with what you need and build from there. Our team listens, designs, installs, and stays with you long after the machines are running.

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PartsCustomer CareSpare parts ready when you need them. Our fully stocked warehouse ensures quick response time.
Field ServiceCustomer CareWe are there when you need us. On-site technical support with qualified and well-trained staff.
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Customer CarePages
InsightsPages
Trade ShowsPages
Case StudiesPages
AboutPages
ContactPages

What do you need to do?

Tell us what you're packaging and how fast, and we'll recommend the right machine.

Build or upgrade a complete packaging line Turn-Key Line Solutions
- Turn-key SystemsA complete line, specified and delivered as one project.
Fill containers What are you filling?
- Thin / free-flowing liquids What is your goal?
  - Fill & Cap smaller format, stable containers in a single frame Aquarius Monobloc
    - Aquarius MonoblocAquarius Monobloc is a Fill-Plug-Cap-Torque system especially designed for applications in pharmaceutical, cosmetic, biotech, food, and e-liquid industries.
  - Fill & Cap smaller format, unstable containers in a single frame (like vials, microtubes, cartridges) Constellation Monobloc
    - Constellation MonoblocConstellation is a new liquid filling machine system for unstable microtubes, vials and cartridges.
  - Fill containers for small runs of products at lower speeds VP-1S
    - VP-1 & VP-1S Piston FillersThe VP-1 and VP-1S machines are versatile fillers designed for semi-automatic and automatic accurate dispensing of liquid products.
  - Fill a wide range of standard containers with rapid changeovers Aries Inline Fillers
    - Aries Inline Filler MachineOur Aries Series Inline Fillers are designed for filling liquids, creams, and hot products. Aries S: Available with 2,4 or 6 filling stations, ideal for low to medium production rates. Aries X: Available with 8 or 12 filling stations, engineered for higher output and increased production demands.
- Viscous liquids, creams, or gels What is your goal?
  - Fill & Cap smaller format, stable containers in a single frame Aquarius Monobloc
    - Aquarius MonoblocAquarius Monobloc is a Fill-Plug-Cap-Torque system especially designed for applications in pharmaceutical, cosmetic, biotech, food, and e-liquid industries.
  - Fill & Cap smaller format, unstable containers in a single frame (like vials, microtubes, cartridges) Constellation Monobloc
    - Constellation MonoblocConstellation is a new liquid filling machine system for unstable microtubes, vials and cartridges.
  - Fill a wide range of standard containers with rapid changeovers VP-1S
    - VP-1 & VP-1S Piston FillersThe VP-1 and VP-1S machines are versatile fillers designed for semi-automatic and automatic accurate dispensing of liquid products.
  - Fill a wide range of standard containers with rapid changeovers Aries Inline Fillers
    - Aries Inline Filler MachineOur Aries Series Inline Fillers are designed for filling liquids, creams, and hot products. Aries S: Available with 2,4 or 6 filling stations, ideal for low to medium production rates. Aries X: Available with 8 or 12 filling stations, engineered for higher output and increased production demands.
- Powder or granules What is your goal?
  - Fill smaller format, stable containers at lower speeds Hydra Monobloc
    - Hydra MonoblocThe semi-automatic base-level Monobloc has been designed specifically for filling of small batches or samples or when the number of cap formats is too large to justify automation.
  - Fill standard format containers with intermittent single fill stations B400 Single Auger
    - B400 Single Auger FillerThe B-400 can fill virtually any rigid container at line speeds up to 60 cpm.
  - Fill standard and large format containers with intermittent dual fill stations B500 Twin Auger
    - B500 Twin Auger FillerThe B-500 with twin auger heads can provide increase speeds and fill virtually any rigid container at line speeds up to 90 cpm
  - Fill standard format containers with highest speed continuous fill stations Rotary Powder Filler
    - Rotary Powder FillerRotary powder filling machines fill rigid containers quickly and precisely.
- Tablets, capsules, or softgels What is your goal?
  - Count and fill small products manually or with light automation Rx-Fill PLUS
    - Rx-Fill PLUS Tablet CounterRx-Fill PLUS is a solid dose counter that can count in manual, semi-automatic, and automatic modes and can be mounted on a tabletop or on a fully automated packaging line.
  - Count and fill small and large products at higher speeds with full automation Rx-12 Tablet Counter
    - Rx-12 Tablet CounterRx-12 is a solid dose product count system that combines the high speed of a slat filler with the flexibility of an electronic counter in a small footprint.
  - Automatically replenish the hoppers for a tablet counter Automatic Tablet Elevator
    - Tablet ElevatorThe Tablet Elevator in either Single or Dual formats is an efficiency and ergonomic improvement piece of equipment. It automatically replenishes the hoppers of your tablet counters, regardless of model, with product at a rate that keeps up with your production requirements.
- Desiccants What kind of desiccant?
  - Canisters only Rx-Desiccant
    - Rx-DesiccantRx-Desiccant is an automatic inline desiccant inserting machine that inserts canister desiccants into containers.
  - Pre-cut pouches and/or canisters Rx-Desiccant PLUS
    - Rx-Desiccant PLUSRx-Desiccant PLUS is an automatic inline desiccant inserting machine that inserts both pre-cut pouches and canister desiccants into containers.
- Gummies Gemini Gummy Counter
  - Gemini Gummy Counting MachineBellatRx Gummy Counting Machine is a new high-speed vision-based gummy counter capable of accurately counting various types of gummies.
- Not sure / something else We'll Find Your Fit
  - ContactFill out the form or contact us directly
Cap, torque, or plug containers What closure are you applying?
- Screw caps What is your goal?
  - Cap small and standard format containers in small footprint design with intermittent stations Prime Capper
    - Prime CapperPrime Capper is an automatic inline cap applicator that consistently applies and torques closures onto containers. It controls application torque with a clutch system and is ideal for food and beverage applications.
  - Cap large format containers and closures with intermittent stations Magna Capper
    - Magna CapperThe Magna Capper is an automatic inline capping machine designed specifically for large containers and closures. It applies and torques closures onto large containers consistently at speeds up to 60 cpm.
  - Cap small and standard format stable or unstable containers with higher speed intermittent stations Secure Star Capper
    - Secure Star CapperSecure Star Capper is an automatic high-speed starwheel cap applicator that consistently applies and torques closures onto containers with accurate and repeatable application torque control.
  - Cap smaller format containers with highest speed continuous stations Rotary Capper and Torquer
    - Rotary Capper and TorquerOur continuous motion rotary Capper is designed specifically for applications in the pharmaceutical, cosmetic, food and beverage industries. It caps and torques caps at high speeds without the risk of product splashing.
- Stem, dropper, or pump caps CPC High-Speed Capper
  - CPC High-Speed CapperThe CPC-High Speed Capper is an automatic starwheel capping machine designed specifically for cosmetics and personal care bottles and caps.
- Press on caps Rotary Capper and Torquer
  - Rotary Capper and TorquerOur continuous motion rotary Capper is designed specifically for applications in the pharmaceutical, cosmetic, food and beverage industries. It caps and torques caps at high speeds without the risk of product splashing.
- Roll-on polypropylene Rotary Capper and Torquer
  - Rotary Capper and TorquerOur continuous motion rotary Capper is designed specifically for applications in the pharmaceutical, cosmetic, food and beverage industries. It caps and torques caps at high speeds without the risk of product splashing.
- Aluminum capsules Rotary Capper and Torquer
  - Rotary Capper and TorquerOur continuous motion rotary Capper is designed specifically for applications in the pharmaceutical, cosmetic, food and beverage industries. It caps and torques caps at high speeds without the risk of product splashing.
- Dropper tips, plugs or stoppers Rotary Capper and Torquer
  - Rotary Capper and TorquerOur continuous motion rotary Capper is designed specifically for applications in the pharmaceutical, cosmetic, food and beverage industries. It caps and torques caps at high speeds without the risk of product splashing.
- Caps already applied - Torquing only Secure Chuck Torquer
  - Secure Chuck TorquerSecure Chuck Torquer is an automatic in-line cap torque machine that consistently torques closures onto containers.
- Caps already applied - Cap inspection / verification Cap Inspection
  - Cap InspectionServo, sensor, or vision-based cap inspection solutions ensure 100% cap inspection downstream of the capper.
- Not sure / something else We'll Find Your Fit
  - ContactFill out the form or contact us directly
Apply labels, sleeves, or bands to containers Where are you putting the label?
- Wrap around on round containers Notaris Wrap Labeler
  - Notaris Wrap LabelerNotaris Wrap Labeler is a premium wrap labeler for applying pressure sensitive labels onto round containers.
- Multiple panels on non-round containers Notaris Panel Labeler
  - Notaris Panel LabelerNotaris Panel Labeler is a premium panel labeler for applying pressure sensitive labels onto non-round containers.
- Front and back on round or odd-shaped containers Notaris Front & Back Labeler
  - Notaris Front & Back LabelerNotaris Front and Back Labeler is a premium labeler for applying pressure sensitive labels onto two sides of containers.
- Top of container or cap Notaris Top Labeler
  - Notaris Top LabelerNotaris Top Labeler is a premium top labeler for applying pressure sensitive labels onto caps.
- Multiple potential locations with highest technology Notaris PLUS
  - Notaris PLUS LabelerNotaris Plus is the original all-servo 100% totally speed synchronized labeling machine with the most innovative ultra-fast recipe changeover system around.
- Full container shrink sleeve SL Neck and Body Banders
  - SL Neck and Body BandersThe SL family of BellatRx banders are available in several models for neck and full body bands using shrinkable band materials.
- Neck band SL Neck and Body Banders
  - SL Neck and Body BandersThe SL family of BellatRx banders are available in several models for neck and full body bands using shrinkable band materials.
- Not sure / somewhere else We'll Find Your Fit
  - ContactFill out the form or contact us directly
Sort, feed, or move containers What do you need to do with the containers?
- Unscramble and feed plastic bottles at line start What is your goal?
  - Unscramble standard containers at moderate speeds with a small footprint Bellsort-100
    - Bellsort-100 UnscramblerUnscrambling round bottles at speeds up to 100 cpm.
  - Unscramble standard or nonstandard containers at higher speeds Taurus Belt & Hook
    - Taurus Belt & Hook and Taurus X UnscramblersThe Taurus Belt & Hook Unscrambler is a truly universal bottle unscrambler designer to handle a wide range of bottle shapes and sizes at speed up to 200 cpm. The Taurus X Unscrambler is a heavy-duty bottle unscrambler designed to accommodate larger bottle formats while delivering reliable orientation and feeding for demanding packaging applications.
- Accumulate or buffer to balance line speeds What is your goal?
  - Accumulate with a moderate holding capacity at moderate speeds Surge and Turntable
    - Surge and TurntableThe Surge Table is an accumulation system designed to take up excess capacity from upstream equipment when downstream equipment is down or running slower.
  - Accumulate with a larger holding capacity at higher speeds Bi-Directional Table
    - Bi-Directional TableThe Bi-Directional Surge Table is an accumulation system designed to take up excess capacity from upstream equipment when downstream equipment is down or running slower.
- Feed glass containers Glass Bottle Feeder
  - Glass Bottle FeederThe Glass Bottle Feeder provides a large buffer to allow for un-interrupted operation of downstream equipment.
- Pick and place unstable containers Robotic Bottle Handling
  - Robotic Bottle HandlingSome container handling applications lend themselves to the use of robotics. Integrating pick and place robots enables companies to gain a competitive edge while maximizing productivity
- Transport containers between machines Conveyors
  - ConveyorsConveyors are the interlinks between machines in packaging lines and their importance cannot be overstated.
- Not sure / something else We'll Find Your Fit
  - ContactFill out the form or contact us directly
Recover product from filled bottles Bottle RecoveRx
- Bottle RecoveRxBottle RecoveRx is a unique solid dose product recovery system that automatically recovers product from containers of various shapes and sizes.
Custom build for a clean room/hazardous environment Machines for Special Environments
- Special EnvironmentsCleanroom, washdown, hazardous and controlled-atmosphere builds.
Not sure / something else We'll Find Your Fit
- ContactFill out the form or contact us directly

Secure Star Capper

Features and benefits

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